EXHAUST MANIFOLD CONVERSION KIT FOR
MERCRUISER V6 ENGINES WITH THE
NO-LONGER-AVAILABLE 1-PIECE EXHAUST
MANIFOLDS.
Some MerCruiser V6 engines were sold with a 1-piece
manifold/riser (above).  They are no-longer-available.  
The replacement is the traditional 2-piece manifold and
riser combination (below).
To complete the installation
of the two-piece manifolds
additional exhaust pipes,
upper rubber bellows and
hose clamps are needed.  
The original lower rubber
bellows is retained.
The V6 1-piece to 2-piece conversion kit includes two manifolds,
two 4 inch risers, two 4 inch rubber bellows, eight 4 inch hose
clamps, two exhaust pipes, two cylinder head to exhaust
manifold gaskets, two manifold to riser gaskets, eight riser to
manifold bolts, two water hose inlet fittings with drain plugs and
two aluminum anti-corrosion anodes (aluminum manifold and
risers only).
The manifold conversion kit fits all MerCruiser V6 262/4.3L
engines from 1983-2001.  It is available with cast iron manifolds
and risers or aluminum manifolds and risers.
The aluminum kit, with its 4 inch risers, is an excellent
performance upgrade for the early MerCruiser V6 engines with
the cast iron manifolds and 3 inch risers.
Cast Iron Conversion Kit        #58992           
Aluminum Conversion Kit      #59992  
                 

The outlet dimensions on the new
replacement 2-piece exhaust manifold is
the same as the old 1-piece exhaust
manifold.  They both measure 4 1/4 inches
long X 3 inches wide.
The lower exhaust bellows (on the left) is used on all 1983 and
newer sterndrives
except for the V6 sterndrives with the 1-piece
exhaust manifolds.
 The 1-piece exhaust manifolds use the lower
exhaust bellows (on the right).  When installing the 2-piece
manifold conversion kit
you must reuse the original bellows (on the
right) MerCruiser # 32-80743358.
There is some confusion about changing
the Y-Pipe (photo at left) when installing
the 2-piece manifold conversion kit.
The inlet flange is larger for the 1-piece
manifolds Y-Pipe, it measures 4 1/4 inches
long X 3 5/8 inches wide.
The 2-piece manifolds Y-Pipe measures 4
1/4 inches long X 3 inches wide.
You do not need to change the Y-Pipe when installing
the 2-piece manifold conversion kit!